Glass Horizontal Flat Tempering System For Glass Deep Processing
Technical Specifications of Glass Horizontal Flat Tempering System
1. Equipment Dimension: 15700mm(L) ×2900mm(W) ×2300mm(H)(Including air path and blower
room, the width is about 7000mm)
2. Glass size:
Max flat glass size: 2,000 mm x 3,000mm 5mm~19mm
Min glass size: 100 x 300 mm
Flat tempering glass thickness range: 5mm~19mm
The energy sources consume of production: ≤4kwh/m2(according to 5mm
3. Finished product rate: over 6mm not less than 98%.
4. Productivity / Process cycle time:
|Common Flat Glass (load/h)||Remark|
5.1 Installed power:
Heating : 369 kW
Drives : 10kW
Power requirement: Transformer no less than 400KW
Note: The power capacity may be different and should be referring
to the actual
5.2 Compressed air(an air tank should be supplied with 0.5M3 at
Volume: 0.6-0.8m3 /min
Pressure : >0.7 MPa
5.3 Suitable glass sorts:
l Clear float glass
l Patterned glass
l Tinted glass
5.4 Supply Scope
-- Loading table
-- Heating section (furnace)
-- Flat Quenching section
-- Unloading table
-- Associated electrical and control equipment
-- Remote diagnosis
1). Industrial computer is ADVANTECH product from Taiwan.
2). PLC: OMRON
3). Temperature control: ADVANTECH product from Taiwan and Japan
4). Photoelectric and proximity switch: OMRON product from Japan
6).Drive motor: import from Taiwan
7). Control loop and the low-pressure main loop: Schneider
8). Cabinet outside coder and photoelectric switch, proximity
9). Drive inverter (<10KW): Schneider
10). Material of heat preservation: YESO
11). Blower: China
12). Ceramic rollers: SINOMA/KAMROLA
13). Monitor: Dell.
7.1 Terms Relating Commissioning and Installation
7.2 Responsibilities of Both Parties
The Seller shall provide a English solution for the buyer providing
commissioning and installation including the connection from source
of supply to the control panel of the tempering line.
1) Manufacturing and delivery of equipment according to the
2) Packaging, loading, delivery to the shipping port according to
3) Provide 40 person-day (2 technicians x 20 days) free
installation guidance commissioning and training. If it is over 40
person-day for the Buyer’ reason, the Buyer has to pay USD 100.00
per person-day to the Seller; for Seller’s reason, the technicians
will stay until installation, commissioning, and training are
4) Provide the design of the plant layout of the equipment and
consultations needed by the Buyer.
5) Provide full sets of operation manuals, including electric
diagrams, guidance of operation and maintenance, main process
6) Provide one year guarantee for furnace.
7) Long term technical support and spare parts supply as well as
settling of the eventual new problem happens in the production.
8) Technical training for the Buyer’ personnel:
7.4 The Buyer
1) Payment in time to the bank pointed by the Seller according to
2) Supply of electrical power and compressed air to the positions
set by the Seller.
3) Provide double way air tickets, local accommodations, catering,
local transportation, communication, medical care, health and
accident insurance for the Seller’s technicians while they are
working in the Buyer’s site for the installation guidance and
4) Supply the relevant materials and manpower needed for the
installation and the acceptance test of the machinery.
5) When the furnace arrives in the Buyer’s site, the Buyer should
guarantee that all the conditions are fulfilled and supplies are
available so that the installation and commissioning will be
possible to carry out within one month. If causing a delay from
this time limit, the Buyer has to pay USD200.00 per working day
with each person for exceeding day or days.
8. Spare Parts:
A spare parts package for one year normal operation is included
(refer to Annex 1)
SPARE PARTS LIST
|Ⅰ. Heating furnace|
|1||T type ceramic tube||piece||10|
|2||Heating element ceramic tube L||piece||5|
|3||Heating element ceramic tube S||piece||5|
|4||Heating element support block||piece||2|
|6||Ceramic roller bearing||Piece||2|
|10||Main drive bearing 1||set||1|
|11||Main drive bearing 2||set||1|
|13||Main drive chain||piece||1|
|17||Air pipe 1||Meter||10|
|18||Air pipe 2||Meter||10|
|Ⅲ. Loading and unloading table|
|Ⅳ. Electronic parts|
|23||Quick fuse 100A||Piece||2|
|24||Quick fuse 80A||Piece||1|
|25||Thermal couple L||Piece||2|
|26||Thermal couple S||Piece||2|
|29||Proximity switch E2E||set||1|
Annex 2:Materials & quality
1, Furnace frame.
Standard structure steel of 8mm thickness and 135*135 strong square
steel ensure the long using life of the whole furnace.
2,The ceramic roller seal with super strong thermal resistence
All these blocks are specially customized from SHANGHAI YESO.
On one hand, it's well sealed and on the other hand they are strong
like bricks and after long time using, theywon't crush
3,Ruber roller,ceramic roller, ceramic convection tube etc.
4.1. Simple and clear operation software, easy operation, easy
maintenance, multiple language optional.
4.2. Automatic distance adjustment of quenching section on computer.
Two separate lifting motor are responsible for upper air palisade and bottom air
4.3. Auto-heating software can help customer to save production time and make perfect production plan. Customer
can check the operation data via mobile link software and set the
specific auto-heating time, on one hand to avoid error operation
data, on the other hand, to save the preparing time before
production. (Promise is there is wifi in the orkshop)
4.4.The best advanced industry computer with super service speed,
original ADVANTECH brand product from Taiwan. Maintenance-free
series, dimension is as small as a book, can provide super long
life for the furnace running.
5, Finished furnace